西格数据 TMS刀具监控系统 V3.12.9版本发布


西格数据刀具监控系统(Tool Monitoring System,TMS)V3.12.9版本正式发布!






01
TMS刀具监控系统V3.12.9版本

发布背景

  为了提升加工件数统计的灵活性和工艺配置的便捷性,西格数据产品团队特进行了此版本升级。本次升级针对加工件数源新增使用寿命的计数方式,另外,无NC配置新增工艺清单设置功能,帮助企业优化生产准备流程。




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TMS刀具监控系统V3.12.9版本

监控原理图

  刀具监控系统(Tool Monitoring System,TMS)是一种针对精密加工过程中刀具状态监控和管理的解决方案,该系统通过边缘传感器收集数据,并利用智能算法分析这些数据,以实时监控刀具状态,断刀、崩刃智能诊断,并实现停机控制,真正意义上做到预测刀具寿命,帮助企业在生产过程中对停机换刀的处理更加游刃有余,避免因崩刃断刀而造成的设备损坏与产品质量损失!




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TMS刀具监控系统V3.12.9版本

更新点   

3.1“加工件数来源”功能扩展

为提升加工件数统计的灵活性,新增使用寿命计数功能,换刀时以使用寿命计数方式增加加工件数,有效避免现场无法采集cc或cc采集不正确的情况。



3.2“工艺清单配置”功能新增

针对无NC配置功能进行升级,新增工艺清单配置功能,用户可直观配置,系统自动写入后台文件,大大提升工艺清单配置效率和便捷性,让生产准备快人一步。


   西格数据刀具监控系统(Tool Monitoring System,TMS)是针对精密加工行业在刀具使用过程中的难点为客户量身打造的一款刀具状态监测软件,通过采集主轴电流(负载)等30维度+数据信号,结合自学习算法和行业多年经验数据沉淀,实现刀具磨损、崩刃、断刀的精准监控,并自动报警停机,避免因刀具导致的批量报废!有效提高刀具寿命30%以上! 


西格数据刀具监控系统适配范围:

■ 适用机床类型:加工中心、龙门、车床、车铣复合等多种机床切削场景;

■ 适用加工工艺:大批量重复加工、大批量嵌套工艺加工、小批量加工、无NC场景等多种工艺类型;

■ 适用加工方式:车削加工|铣削加工|钻孔|攻丝|齿面加工|曲面等多种粗加工、精加工场景(加工量不低于10丝)

                             

>>查看SIGER TMS刀具监控系统介绍<<

 SIGER CNC Cutting Tool Monitoring System V3.12.9 Version Released

SIGER CNC Cutting Tool Monitoring System V3.12.9 Version Iterative Released.






01
CNC Cutting Tool Monitoring System (TMS) V3.12.9 Version

Release Backgroundund

In order to improve the flexibility of machined piece count and the convenience of process configuration, the SIGER Data product team has specially upgraded this version. This upgrade adds a new service life counting method for machined piece count sources. In addition, a new process list setting function is added for non-NC configuration to help companies optimize production preparation processes.




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CNC Cutting Tool Monitoring System (TMS) V3.12.9 Version

Monitoring schematic diagram

The Tool Monitoring System (TMS) is a cutting-edge solution designed to monitor and manage tool conditions during precision machining processes. By collecting data through edge sensors and analyzing it with intelligent algorithms, TMS enables real-time monitoring of tool status, intelligent diagnosis of tool breakage and chipping, and automatic shutdown control. This system truly achieves predictive tool life management, helping businesses handle tool changes with ease and avoid equipment damage or product quality losses caused by tool failures.




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CNC Cutting Tool Monitoring System (TMS) V3.12.9 Version

Update function points

3.1 "Processing piece number source" function expansion

In order to improve the flexibility of processing piece number statistics, a new service life counting function is added. When changing tools, the number of processed pieces is increased by service life counting, which effectively avoids the situation where cc cannot be collected on site or cc is collected incorrectly.



3.2 "Process list configuration" function added

For the non-NC configuration function, the process list configuration function has been upgraded. Users can configure intuitively, and the system automatically writes the background file, which greatly improves the efficiency and convenience of process list configuration, making production preparation faster.


SIGER Data’s Tool Monitoring System (TMS) is a tailor-made software solution for the precision machining industry, addressing critical challenges in tool usage. By collecting 30+ dimensions of data signals (e.g., spindle current/load) and leveraging self-learning algorithms combined with years of industry expertise, TMS accurately monitors tool wear, breakage, and chipping. It automatically triggers alarms and shutdowns to prevent batch scrapping caused by tool failures, effectively increasing tool life by over 30%!


Scope of adaptation of SIGER Tool Monitoring System:

  • ■  Machine Types: Machining centers, gantry machines, lathes, turn-mill complexes, and more.
  • ■  Processing Techniques: Mass repetitive machining, nested process machining, small-batch machining, non-NC scenarios, and more.
  •   Machining Methods: Turning, milling, drilling, tapping, gear machining, surface machining, and other rough/finish machining scenarios (with a minimum machining allowance of 0.1mm).


If you are interested in SIGER products, feel free to contact us via phone or email, or submit your inquiry by leaving a message. We will arrange for our team to reach out to you as soon as possible!

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Official Contact Info:

Email: marketing@siger-data.com

WhatsApp:+86 189 6235 3927

WeChat:189 6235 3927


>>View the introduction of SIGER Tool Monitoring System<<

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