西格数据 TMS刀具监控系统 V3.12.8版本发布


西格数据刀具监控系统(Tooling Monitoring System,TMS)V3.12.8版本正式发布!






01
TMS刀具监控系统V3.12.8版本

发布背景

  为解决刀具寿命管理不精准及双信号切分模式下的系统稳定性问题,SIGER Data产品团队特进行了此版本升级。本次升级新增寿命系数功能,优化刀具使用效率,延长寿命;同时新增切分最大过程数量限制功能,避免系统卡顿,保障生产流畅性,助企业降耗提效,实现降本增效!




02
TMS刀具监控系统V3.12.8版本

监控原理图

  刀具监控系统(Tool Monitoring System,TMS)是一种针对精密加工过程中刀具状态监控和管理的解决方案,该系统通过边缘传感器收集数据,并利用智能算法分析这些数据,以实时监控刀具状态,断刀、崩刃智能诊断,并实现停机控制,真正意义上做到预测刀具寿命,帮助企业在生产过程中对停机换刀的处理更加游刃有余,避免因崩刃断刀而造成的设备损坏与产品质量损失!




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TMS刀具监控系统V3.12.8版本

更新点   

3.1“寿命系数”功能增加

为了优化刀具寿命管理,新增寿命系数功能,支持灵活设置≥0的整数,精准计算刀具寿命消耗,帮助企业实现资源高效利用,助力降本增效



3.2切分增加最大过程数量限制”功能增加

为提升双信号切分模式的稳定性,新增切分最大过程数量限制功能,通过限制单把刀具的切割过程上限,解决信号异常导致的无限循环问题,避免系统卡顿,保障生产流畅性。


   西格数据刀具监控系统(Tooling Monitoring System,TMS)是针对精密加工行业在刀具使用过程中的难点为客户量身打造的一款刀具状态监测软件,通过采集主轴电流(负载)等30维度+数据信号,结合自学习算法和行业多年经验数据沉淀,实现刀具磨损、崩刃、断刀的精准监控,并自动报警停机,避免因刀具导致的批量报废!有效提高刀具寿命30%以上! 


西格数据刀具监控系统适配范围:

■ 适用机床类型:加工中心、龙门、车床、车铣复合等多种机床切削场景;

■ 适用加工工艺:大批量重复加工、大批量嵌套工艺加工、小批量加工、无NC场景等多种工艺类型;

■ 适用加工方式:车削加工|铣削加工|钻孔|攻丝|齿面加工|曲面等多种粗加工、精加工场景(加工量不低于10丝)

 


 SIGER CNC Cutting Tool Monitoring System V3.12.8 Version Released

SIGER CNC Cutting Tool Monitoring System V3.12.8 Version Officially Released






01
CNC Cutting Tool Monitoring System (TMS) V3.12.8 Version

Release Backgroundund

In order to solve the problems of inaccurate tool life management and system stability under the dual-signal cutting mode, SIGER Data product team has specially upgraded this version. This upgrade adds the function of life coefficient to optimize the efficiency of tool use and prolong its life; at the same time, it adds the function of limiting the maximum number of slicing processes to avoid system lag, ensure the smoothness of production, and help the enterprise to reduce consumption and improve efficiency, and realize cost reduction and efficiency!




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CNC Cutting Tool Monitoring System (TMS) V3.12.7 Version

Monitoring schematic diagram

The Tooling Monitoring System (TMS) is a cutting-edge solution designed to monitor and manage tool conditions during precision machining processes. By collecting data through edge sensors and analyzing it with intelligent algorithms, TMS enables real-time monitoring of tool status, intelligent diagnosis of tool breakage and chipping, and automatic shutdown control. This system truly achieves predictive tool life management, helping businesses handle tool changes with ease and avoid equipment damage or product quality losses caused by tool failures.




03
CNC Cutting Tool Monitoring System (TMS) V3.12.8 Version

Update function points

3.1 Increase of “life factor” function 

In order to optimize tool life management, the new life factor function supports the flexible setting of integers ≥ 0, accurately calculates tool life consumption, helps enterprises achieve efficient use of resources, and contributes to cost reduction and efficiency!



3.2 Increase the function of “Maximum process quantity limit for cutting” 

In order to improve the stability of dual-signal cutting mode, the function of maximum process quantity limit for cutting has been added, which solves the problem of infinite loop caused by signal abnormality by restricting the upper limit of cutting process of a single tool, avoiding the system from jamming and guaranteeing the smoothness of production.


SIGER Data’s Tool Monitoring System (TMS) is a tailor-made software solution for the precision machining industry, addressing critical challenges in tool usage. By collecting 30+ dimensions of data signals (e.g., spindle current/load) and leveraging self-learning algorithms combined with years of industry expertise, TMS accurately monitors tool wear, breakage, and chipping. It automatically triggers alarms and shutdowns to prevent batch scrapping caused by tool failures, effectively increasing tool life by over 30%!


Scope of adaptation of SIGER Tooling Monitoring System:

  • ■  Machine Types: Machining centers, gantry machines, lathes, turn-mill complexes, and more.
  • ■  Processing Techniques: Mass repetitive machining, nested process machining, small-batch machining, non-NC scenarios, and more.
  •   Machining Methods: Turning, milling, drilling, tapping, gear machining, surface machining, and other rough/finish machining scenarios (with a minimum machining allowance of 0.1mm).


If you are interested in SIGER products, feel free to contact us via phone or email, or submit your inquiry by leaving a message. We will arrange for our team to reach out to you as soon as possible!

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Official Contact Info:

Email: marketing@siger-data.com

WhatsApp:+86 189 6235 3927

WeChat:189 6235 3927


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