西格数据 TCS碰撞保护系统V3.10版本迭代发布


 西格数据TCS碰撞保护系统V3.10版本迭代发布!






01
TCS碰撞保护系统V3.10版本

发布背景

  为了增强系统安全性与稳定性,西格数据产品团队特进行了此版本升级,此次升级新增振动阈值密码保护,防止未授权修改;同时,引入阈值统计功能,利用实时监控数据,助力企业精确调整阈值,提高运维管理效率。




02
TCS碰撞保护系统V3.10版本

监控原理图

  机床碰撞保护系统(Tool Collision Protection System,TCS )是一种集成了先进监测与控制技术的安全系统,它能够实时监测机床的运行状态,一旦检测到碰撞情况,系统将立即响应,自动停止机床作业,从而有效防止机床遭受进一步损害。


■ 系统下位机实时采集振动信号,监测加工异常;

 振动传感器进行数控机床碰撞识别,振动加速度超过设定阈值上限时,系统判断为碰撞事件;

■ 碰撞发生后,监控模块在0.25ms内发出报警信号,机床控制系统触发急停报警,机床快速停止,将碰撞造成的损坏降到最低。




03
TCS碰撞保护系统V3.10版本

更新点   

3.1“设置振动阈值时密码校验”功能增加

  为保障振动阈值安全,针对阈值配置进行升级,新增密码校验机制。调整阈值时,需正确输入密码,否则系统将提示“密码错误”。密码验证成功后,方可进行配置,有效防止未经授权的修改,确保阈值设置的严谨性。


3.2“阈值统计分析”功能增加

  针对碰撞保护功能进行升级,新增“统计分析”页面,直观展示日振动峰值,为企业精确设定阈值提供便利,大幅提升运维效率,保障设备安全运行。


   SIGER TCS碰撞保护系统(Tool Collision Protection System)是一款实时监控主轴加工状态,并自动分析处理的数字化产品,通过振动传感器,实时监控主轴加工状态,在机床发生意外碰撞时,可及时报警响应,同时完成机床停机操作,防止对机床造成更大的伤害。 


西格数据TCS机床碰撞保护系统适配范围:

■ 适用机床类型:加工中心、车铣复合、车床、磨床等多种机床切削场景;

■ 适用加工工艺:大批量重复加工、小批量加工、无NC场景等(1米以上进给距离);

■ 适用控制系统发那科、西门子、海德汉等95%+系统

■ 适用刀具类型:铣刀|车刀|镗刀


如您对西格数据的产品感兴趣,可以拨打电话:189 6235 3927(微信同号),也可以留下您的需求、电话和公司名称,我们会第一时间与您联系。





SIGER Machining Tool Spindles Collision Protection System V3.10 Iterative Release

SIGER Machining Tool Spindles Collision Protection System V3.10 Iterative Release






01
Machining Tool Spindles Collision Protection System (TCS) V3.10 Version

Release Background

In order to enhance system security and stability, the SIGER DATA product team has conducted this version upgrade, which adds vibration threshold password protection to prevent unauthorized modifications; At the same time, the introduction of threshold statistics function utilizes real-time monitoring data to assist enterprises in accurately adjusting thresholds and improving operational management efficiency.




02
Machining Tool Spindles Collision Protection System (TCS) V3.10 Version

Monitoring schematic diagram

The machine tool spindle collision protection system (TCS) is a safety system that integrates advanced monitoring and control technology. It can monitor the operating status of the machine tool in real time. Once a collision is detected, the system will immediately respond and automatically stop the machine tool operation, effectively preventing further damage to the machine tool.

Machining Tool Spindles Collision Protection System:Real time monitoring of operational status

■  The lower computer of the system collects vibration signals in real time and monitors processing abnormalities.

■  Vibration sensors are used for collision recognition of CNC machine tools. When the vibration acceleration exceeds the set threshold upper limit, the system determines it as a collision event.

  After a collision occurs, the monitoring module sends an alarm signal within 0.25ms, and the machine tool control system triggers an emergency stop alarm, causing the machine tool to quickly stop and minimize the damage caused by the collision.




03
Machining Tool Spindles Collision Protection System (TCS) V3.10 Version

Update function points

3.1  "Password verification when setting vibration threshold" function added

To ensure the safety of vibration threshold, the threshold configuration has been upgraded and a password verification mechanism has been added. When adjusting the threshold, it is necessary to enter the password correctly, otherwise the system will prompt "Password incorrect". After successful password verification, configuration can be carried out to effectively prevent unauthorized modifications and ensure the rigor of threshold settings.



3.2The "Threshold Statistical Analysis" function has been added

Upgrade the collision protection function and add a "statistical analysis" page to visually display the peak daily vibration value, providing convenience for enterprises to accurately set thresholds, greatly improving operation and maintenance efficiency, and ensuring the safe operation of equipment.


SIGER Machine Tool Spindle Collision Protection System (TCS) is a digital product that monitors the spindle machining status in real-time and automatically analyzes and processes it. Through vibration sensors, it monitors the spindle machining status in real time. In the event of an unexpected collision, it can promptly sound an alarm and respond, while completing the machine tool shutdown operation to prevent greater damage to the machine tool.


Scope of application of SIGER Machine Tool Spindle Collision Protection System:

  • ■  Applicable machine tool types: machining centers, turning and milling composites, lathes, grinders and other machine tool cutting scenarios.
  • ■  Applicable processing techniques: large-scale repetitive processing, small-scale processing, no NC scenarios, etc. (feed distance of more than 1 meter).
  •   Control system: Fanuc, Siemens, Heidenhain and other 95%+systems.


If you are interested in SIGER products, you can contact us by phone or email, or submit your requirements by leaving a message, and we will arrange personnel to contact you as soon as possible.

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Official Contact Info:

Emailmarketing@siger-data.com

WhatsApp:+86 189 6235 3927

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