西格数据 TMS刀具监控系统 V3.12.5版本发布


西格数据刀具监控系统(Tool Monitoring System,TMS)V3.12.5版本正式发布!






01
TMS刀具监控系统V3.12.5版本

发布背景

  为响应用户对高效数据处理和环保节能的双重需求,西格数据产品团队特进行了此版本升级,此次升级不仅增加了硬盘存储空间预警、数据采集质量监控和CPU资源管理,还创新性地加入了自动熄屏功能,以实际行动支持低碳工厂理念,助力企业提高运营效率,也为环境保护贡献了力量。




02
TMS刀具监控系统V3.12.5版本

监控原理图

  刀具监控系统是一种针对精密加工过程中刀具状态监控和管理的解决方案,该系统通过边缘传感器收集数据,并利用智能算法分析这些数据,以实时监控刀具状态,断刀、崩刃智能诊断,并实现停机控制,真正意义上做到预测刀具寿命,帮助企业在生产过程中对停机换刀的处理更加游刃有余,避免因崩刃断刀而造成的设备损坏与产品质量损失!




03
TMS刀具监控系统V3.12.5版本

更新点   

3.1“硬盘存储空间预警”功能增加

  针对刀具列表进行优化,新增设备硬盘存储空间预警功能,每日定时检测,若存储空间低于500MiB,系统即时弹窗提示,并支持一键删除最早3天的加工数据,简化数据管理,预防系统停机风险,保障生产稳定性。


3.2“数据采集质量监控”功能增加

  为了确保数据采集的质量,新增数据采集质量实时监控的功能,一旦采集质量低于95%,系统即时弹窗提醒,并提供一键重启采样的选项,有效规避采集数据的质量风险,确保生产流程的稳定性。


3.3“绘图开关”功能增加

为灵活管理CPU资源,新增“绘图开关”功能。当CPU占用率高时,关闭此开关可即时释放CPU资源,防止过载。反之,开启开关,首页将实时绘制曲线,便于监控,从而有效保障系统的稳定运行与效率提升。


3.4“自动熄屏”功能增加

为了降低能耗,新增自动熄屏功能,检测到界面长时间未操作时(时间可自定义配置),自动关闭屏幕,一旦有报警、弹窗或触屏操作时,自动点亮屏幕,智能节能与即时响应两不误。


   西格数据刀具监控系统(Tool Monitoring System,TMS)是针对精密加工行业在刀具使用过程中的难点为客户量身打造的一款刀具状态监测软件,通过采集主轴电流(负载)等30维度+数据信号,结合自学习算法和行业多年经验数据沉淀,实现刀具磨损、崩刃、断刀的精准监控,并自动报警停机,避免因刀具导致的批量报废!有效提高刀具寿命30%以上! 


西格数据刀具监控系统适配范围:

■ 适用机床类型:加工中心、龙门、车床、车铣复合等多种机床切削场景;

■ 适用加工工艺:大批量重复加工、大批量嵌套工艺加工、小批量加工、无NC场景等多种工艺类型;

■ 适用加工方式:车削加工|铣削加工|钻孔|攻丝|齿面加工|曲面等多种粗加工、精加工场景(加工量不低于10丝)



 SIGER CNC Cutting Tool Monitoring System V3.12.5 Version Released

SIGER CNC Cutting Tool Monitoring System V3.12.5 Version Officially Released






01
CNC Cutting Tool Monitoring System (TMS) V3.12.5 Version

Release Background

The SIGER product team has upgraded this version for specific scenarios where single piece processing takes a long time and the number of processed parts is small. This version is based on real-time learning and monitoring of current machining data, combined with online learning technology, seamlessly integrating learning and monitoring, accurately monitoring tool abnormal states, and meeting customer needs in different scenarios.




02
CNC Cutting Tool Monitoring System (TMS) V3.12.5 Version

Monitoring schematic diagram

The Machine Tool Monitoring System is a solution for monitoring and managing tool status in precision machining processes. The system collects data through edge sensors and uses intelligent algorithms to analyze this data, in order to monitor tool status in real time, diagnose tool breakage and blade breakage intelligently, and achieve shutdown control. It truly predicts tool life and helps enterprises handle shutdown and tool replacement more easily in the production process, avoiding equipment damage and product quality loss caused by blade breakage and blade breakage!




03
CNC Cutting Tool Monitoring System (TMS) V3.12.5 Version

Update function points

3.1 The 'hard disk storage space warning' function has been added

Optimize the tool list, add a warning function for device hard disk storage space, and conduct daily scheduled inspections. If the storage space is less than 500MiB, the system will pop up an instant prompt and support one click deletion of the earliest 3 days of processing data, simplifying data management, preventing system downtime risks, and ensuring production stability.



3.2 The function of "data collection quality monitoring" has been added

In order to ensure the quality of data collection, a real-time monitoring function for data collection quality has been added. Once the collection quality is below 95%, the system will immediately pop up a reminder and provide a one click restart sampling option, effectively avoiding the quality risk of data collection and ensuring the stability of the production process.


3.3 The "drawing switch" function has been added

To flexibly manage CPU resources, a "drawing switch" function has been added. When the CPU usage is high, turning off this switch can immediately release CPU resources and prevent overload. On the contrary, by turning on the switch, the homepage will draw a real-time curve for monitoring, effectively ensuring the stable operation and efficiency improvement of the system.


3.4 The "automatic screen off" function has been added


In order to reduce energy consumption, an automatic screen turn off function has been added. When the interface is not operated for a long time (the time can be customized), the screen will automatically turn off. Once there is an alarm, pop-up window or touch screen operation, the screen will automatically light up. It is both intelligent energy-saving and instant response.



SIGER Data’s Tool Monitoring System (TMS) is a tailor-made software solution for the precision machining industry, addressing critical challenges in tool usage. By collecting 30+ dimensions of data signals (e.g., spindle current/load) and leveraging self-learning algorithms combined with years of industry expertise, TMS accurately monitors tool wear, breakage, and chipping. It automatically triggers alarms and shutdowns to prevent batch scrapping caused by tool failures, effectively increasing tool life by over 30%!


Scope of adaptation of SIGER tool monitoring system:

  • ■  Applicable machine tool types: machining centers, gantry machines, lathes, turning and milling composite machines, and other machine tool cutting scenarios.
  • ■  Applicable processing techniques: multiple types of processes such as large-scale repetitive processing, large-scale nested processing, small-scale processing, and no NC scenarios.
  •   Applicable machining methods: turning machining | milling machining | drilling | tapping | tooth surface machining | curved surface and other rough and precision machining scenarios (machining quantity not less than 10 threads).


If you are interested in SIGER products, you can contact us by phone or email, or submit your requirements by leaving a message, and we will arrange personnel to contact you as soon as possible.

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Official Contact Info:

Email: marketing@siger-data.com

WhatsApp:+86 189 6235 3927

WeChat:189 6235 3927


>>View the introduction of SIGER TMS Tool Monitoring System<<

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