西格数据i-NC模具精度优化系统V1.3版本发布!



西格数据i-NC模具精度优化系统V1.3版本发布!


01
i-NC模具精度优化系统V1.3版本
发布背景

为了满足大型汽车模具客户多样化的优化场景需求,西格数据产品团队特别推出了版本升级,该版本新增冲压型合模模具精度优化功能,以适应大型合模模具的加工需求; 同时,完善了温差形变补偿技术,有效减少温度波动对机床加工精度的影响,确保提供更加可靠、高效的加工解决方案,满足客户在不同场景下对模具加工高精度的需求。


02
i-NC模具精度优化系统V1.3版本

业务蓝图

i-NC模具精度优化系统是一种应用于数控加工(NC,Numerical Control)的辅助软件。它的核心功能是对数控机床在加工过程中产生的误差进行分析和补偿,输出优化代码,以提高加工精度和效率。该系统适用于各种高精度加工场合,如航空航天、精密模具、精密仪器制造等领域,对于提升机床性能和加工质量具有重要意义。


 

03
i-NC模具精度优化系统V1.3版本
更新点

3.1“AB合模优化”应用模块新增

  为了降低人工打磨的成本,推出AB模精度匹配优化方案,特新增“AB合模优化”应用模块,解决模具加工中上模和下模(简称AB模)的配合间隙与设计的工件间隙不一致的问题,大幅减少对人工打磨的依赖,提升机加工效率,缩短加工周期,有效降低了成本。同时,还增加了系统首页,集中展示各场景入口和对应优化任务的执行状态,实现一键快速查看任务详情。


3.1.1“合模优化准备”功能新增

  新增合模优化准备功能,录入所需的基础数据,并对这些数据进行严格校验,以预防人为误差,校验通过,才可进入优化执行步骤。



3.1.2“合模优化执行”功能新增

新增合模优化执行功能,利用A模测量结果及相关数据,优化B模程序,还通过计算各轨迹点补偿量是否超出阈值的方式以取代Vericut仿真,缩短审核周期。




3.1.3“合模补偿记录”功能新增

  为直观呈现引擎优化效果,新增合模补偿记录功能,详细展示B模程序优化记录,并提供一个程序对比工具,通过这一工具,企业可以量化地比较优化前后的加工程序,直观查看各轨迹点的具体变化,从而更准确地评估优化效果。


3.2“温变优化准备”功能扩展

  为提升温变优化准备的可靠性,针对该功能进行了升级,增加了重复测量精度验证步骤,通过精确对比多次测量数据与加工精度标准,确保数据一致性达标后,才可进入优化执行阶段。旨在消除测量操作不当导致的噪音干扰,保障优化结果的准确性。



3.3“温差形变优化”功能扩展

  为缩短CAM工程师审核优化程序的时间,针对温差形变优化功能进行了升级,增加“补偿量校验”功能,通过计算各轨迹点补偿量是否超出阈值的方式以取代Vericut仿真,大幅提高任务执行效率。

SIGER i-NC模具精度优化系统是西格数据携手瀚迈科技针对实际加工场景的精度优化需求,量身打造的数智化解决方案。基于在线测量反馈与自适应轨迹调整的原理进行加工精度优化。首先,对实际加工过程及时进行在线测量,得到测量数据。然后,基于理论CAD零件模型和测量数据对加工程序进行优化,并用于机床加工,以此达到提升加工精度和提高加工效率的目的。

如您对西格数据的产品感兴趣,可以拨打电话:189 6235 3927(微信同号),也可以留下您的需求、电话和公司名称,我们会第一时间与您联系。


 SIGER i-NC Mold Precision Optimization System V1.3 Version Released




SIGER i-NC Mold Precision Optimization System V1.3 Version Released.


01
i-NC Mold Precision Optimization System V1.3 Version
Release Background

In order to meet the diverse optimization needs of large automotive mold customers, the SIGER product team has specially launched a version upgrade, which adds a precision optimization function for stamping type die molds to meet the processing requirements of large die molds; At the same time, the temperature difference deformation compensation technology has been improved, effectively reducing the impact of temperature fluctuations on the machining accuracy of machine tools, ensuring the provision of more reliable and efficient machining solutions, and meeting customers' high-precision needs for mold machining in different scenarios.




02
i-NC Mold Precision Optimization System V1.3 Version
Business blueprint

The i-NC mold accuracy optimization system is an auxiliary software applied to CNC machining. Its core function is to analyze and compensate for errors generated by CNC machine tools during the machining process, output optimization codes to improve machining accuracy and efficiency. This system is suitable for various high-precision machining scenarios, such as aerospace, precision molds, precision instrument manufacturing, etc. It is of great significance for improving machine tool performance and machining quality.


03
i-NC Mold Precision Optimization System V1.3 Version
Update Point

3.1 New application module for AB mold optimization

In order to reduce the cost of manual grinding, an AB mold accuracy matching optimization scheme has been launched, and a "AB mold closing optimization" application module has been added to solve the problem of inconsistent fit clearance between the upper and lower molds (referred to as AB molds) and the designed workpiece clearance in mold processing. This significantly reduces the dependence on manual grinding, improves machining efficiency, shortens machining cycles, and effectively reduces costs. At the same time, the system homepage has been added to display the entry points of various scenarios and the execution status of corresponding optimization tasks, enabling one click quick viewing of task details.

 


3.1.1 "Preparation for mold optimization" function added


Add the function of preparing for mold optimization, enter the required basic data, and strictly verify these data to prevent human errors. Only after passing the verification can the optimization execution steps be entered.





3.1.2 "Mold Optimization Execution" Function Added

Added the function of optimizing the execution of mold closure, utilizing A-model measurement results and related data to optimize the B-model program. It also replaces Vericut simulation by calculating whether the compensation amount of each trajectory point exceeds the threshold, shortening the review cycle.



3.1.3 New function of "mold compensation record" added


To visually present the optimization effect of the engine, a new module compensation recording function has been added, which displays in detail the optimization records of the B-module program and provides a program comparison tool. Through this tool, enterprises can quantitatively compare the processing programs before and after optimization, intuitively view the specific changes of each trajectory point, and more accurately evaluate the optimization effect.




3.2 Expansion of "Temperature Optimization Preparation" Function


To improve the reliability of temperature optimization preparation, an upgrade has been made to this function, adding a repeated measurement accuracy verification step. By accurately comparing multiple measurement data with the machining accuracy standard, the data consistency can be ensured before entering the optimization execution stage. Intended to eliminate noise interference caused by improper measurement operations and ensure the accuracy of optimization results.





3.3 Function Expansion of "Temperature Difference Deformation Optimization"


In order to shorten the time for CAM engineers to review optimization programs, an upgrade has been made to the temperature difference deformation optimization function, adding a "compensation amount verification" function to replace Vericut simulation by calculating whether the compensation amount of each trajectory point exceeds the threshold, greatly improving task execution efficiency.





The SIGER i-NC mold precision optimization system is a digital solution tailored by SIGER Data and Hanmai Technology to meet the precision optimization needs of actual machining scenarios. Optimization of machining accuracy based on online measurement feedback and adaptive trajectory adjustment principles. Firstly, timely online measurement should be conducted on the actual machining process to obtain measurement data. Then, based on theoretical CAD part models and measurement data, the machining program is optimized and used for machine tool machining to improve machining accuracy and efficiency.


If you are interested in SIGER products, you can contact us by phone or email, or submit your requirements by leaving a message, and we will arrange personnel to contact you as soon as possible.

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