项目验收|华南知名功率器件企业“TMS刀具监控系统”项目验收快报
近日，西格数据为华南某著名功率器件企业快速完成“TMS刀具监控系统”验收，该项目从客户咨询到项目正式验收，仅用了7天时间，西格数据展现极速交付的服务能力！感谢客户信任和每位员工的辛勤付出，使得客户端能够快速应用TMS无人化刀具监控。
1.项目介绍
（1）车间情况：客户现场的刀具主要是1.5mm合金铣刀，设备是专机（分版机）；
（2）加工现状：在实际生产刀具过程中，会出现刀具崩刃的情况，导致产品毛边，影响下一道工序；
基于上述客户痛点，西格数据实施交付团队为客户快速安装SIGER TMS刀具监控系统,实时监控主轴负载。
2.项目部署
2.1刀具监控系统-监控原理图
刀具监控系统（Tool Monitoring System，TMS）是一种针对精密加工过程中刀具状态监控和管理的解决方案，该系统通过边缘传感器收集数据，并利用智能算法分析这些数据，以实时监控刀具状态，断刀、崩刃智能诊断，并实现停机控制，真正意义上做到预测刀具寿命，帮助企业在生产过程中对停机换刀的处理更加游刃有余，避免因崩刃断刀而造成的设备损坏与产品质量损失！
2.1刀具监控系统-软硬件配置
3.数据验证
以上数据为TMS对合金铣刀正常加工、崩刃加工进行了测试验证，从加工负载曲线可以明显进行区分识别，刀具在加工过程中实时数据超过TMS包络上限时立即报警停机达到预期。
以上数据为TMS对合金铣刀正常加工、断刀加工进行了测试验证，从加工负载曲线可以明显进行区分识别，刀具在加工过程中实时数据超过TMS包络上限时立即报警停机达到预期。
验收报告：
应用效果：
正常机加工过程中，无法直观及时感知刀具状态，现场均采用固定刀具寿命管理方式；以牺牲刀具实际寿命，来减少因加工过程异常造成的刀具、机床等固定资产损失。
因此后续在实际加工过程中SIGER TMS E3基于异常刀具标定包络线样本，设定阈值上下线能够帮助用户完成刀具崩刃&断刀监测，并防止撞机减少不良品发生。通过现场演示与使用培训，项目获得客户高度认可，成功验收！
快速了解SIGER TMS刀具监测系统
西格数据刀具监控系统（Tool Monitoring System，TMS）是针对精密加工行业在刀具使用过程中的难点为客户量身打造的一款刀具状态监测软件，通过采集主轴电流（负载）等30维度+数据信号，结合自学习算法和行业多年经验数据沉淀，实现刀具磨损、崩刃、断刀的精准监控，并自动报警停机，避免因刀具导致的批量报废、质量损失！有效提高刀具寿命30%以上！
西格数据刀具监控系统适配范围:
■ 适用机床类型：加工中心、龙门、车床、车铣复合等多种机床切削场景；
■ 适用加工工艺：大批量重复加工、大批量嵌套工艺加工、小批量加工、无NC场景等多种工艺类型；
■ 适用加工方式：车削加工|铣削加工|钻孔|攻丝|齿面加工|曲面等多种粗加工、精加工场景（加工量不低于10丝）
如您对西格数据的产品感兴趣，可以拨打电话：189 6235 3927（微信同号），也可以留下您的需求、电话和公司名称，我们会第一时间与您联系。
Recently,SIGER Data quickly completed the acceptance of the "Tooling Monitoring System" for a well-known power device enterprise in South China. The project took only 7 days from customer consultation to formal project acceptance.SIGER Data demonstrated its service capability of extremely fast delivery! Thanks to the trust of customers and the hard work of every employee, the client can quickly apply unmanned tool monitoring.
1. Project Introduction
(1) Workshop situation: The tools at the customer site are mainly 1.5mm alloy milling cutters, and the equipment is a special machine (plate splitter).
(2) Processing status: In the actual production process of tools, tool edge breakage may occur, resulting in product burrs, affecting the next process.
Based on the above customer pain points, the SIGER Data implementation and delivery team quickly installed the SIGER TMS tool monitoring system for the customer to monitor the spindle load in real time.
2. Project deployment
2.1 Tool monitoring system - monitoring schematic diagram
The tool monitoring system is a solution for tool status monitoring and management during precision machining. The system collects data through edge sensors and uses intelligent algorithms to analyze the data to monitor tool status in real time, intelligently diagnose tool breakage and chipping, and implement shutdown control. It can truly predict tool life and help companies handle shutdowns and tool changes more easily during the production process, avoiding equipment damage and product quality loss caused by chipping and breaking of tools.
2.1 Tool Monitoring System-Software and Hardware Configuration
3. Data Validation
Verification of alloy milling cutter chipping effect:
The above data is a test verification of TMS on the normal processing and chipping processing of alloy milling cutters. The distinction and identification can be clearly made from the processing load curve. When the real-time data of the tool exceeds the upper limit of the TMS envelope during the processing, an alarm is immediately issued to shut down the machine, achieving the expected result.
The above data is the test verification of TMS on the normal processing and broken tool processing of alloy milling cutters. The distinction and identification can be clearly made from the processing load curve. When the real-time data of the tool exceeds the upper limit of the TMS envelope during the processing, an alarm is immediately issued to shut down the machine, achieving the expected result.
Acceptance Report：
Application Effect：
During normal machining, the tool status cannot be perceived intuitively and timely, and a fixed tool life management method is used on site; the actual tool life is sacrificed to reduce the loss of fixed assets such as tools and machine tools caused by abnormal machining process.
Therefore, in the subsequent actual machining process, SIGER TMS E3 is based on the abnormal tool calibration envelope sample, and setting the upper and lower thresholds can help users complete tool chipping & tool breakage monitoring, and prevent collisions and reduce the occurrence of defective products. Through on-site demonstrations and usage training, the project was highly recognized by customers and successfully accepted.
Quick overview of SIGER Tool Monitoring System
The SIGER Data Tool Monitoring System (TMS) is a tool status monitoring software tailored for customers in the precision machining industry to solve the difficulties in the use of tools. By collecting 30 dimensions + data signals such as spindle current (load), combined with self-learning algorithms and years of industry experience data precipitation, it can achieve accurate monitoring of tool wear, chipping, and tool breakage, and automatically alarm and shut down to avoid batch scrapping and quality loss caused by tools! Effectively increase tool life by more than 30%.
SIGER Data Tool Monitoring System is applicable to:
■ Applicable machine tool types: machining center, gantry, lathe, turning and milling compound and other machine tool cutting scenarios.
■ Applicable processing technology: large-scale repeated processing, large-scale nested processing, small-batch processing, non-NC scenarios
and other process types.
■ Applicable processing methods: turning processing|milling processing|drilling|tapping|tooth surface processing|surface and other rough
processing and finishing scenarios (processing volume is not less than 10 wires).
If you are interested in SIGER products, you can contact us by phone or email, or submit your requirements by leaving a message, and we will arrange personnel to contact you as soon as possible.
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Official Contact Info:
Email: marketing@siger-data.com
WhatsApp：+86 189 6235 3927
WeChat：189 6235 3927
